October 20, 2020 Volume 16 Issue 40

Motion Control News & Products

Designfax weekly eMagazine

Subscribe Today!
image of Designfax newsletter

Archives

View Archives

Partners

Manufacturing Center
Product Spotlight

Modern Applications News
Metalworking Ideas For
Today's Job Shops

Tooling and Production
Strategies for large
metalworking plants

Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
Learn more.


BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Robotic combat vehicles display next-gen features in live-fire exercises

Workers prepare a modified Bradley Fighting Vehicle, known as a Mission Enabling Technologies-Demonstrator, during an exercise at Fort Carson, CO, in August 2020. [Photo: Joshua Gaede]

 

 

By Joseph Lacdan, U.S. Army

The U.S. Army's collection of armed robotic combat vehicles showcased an "exceptional" ability to identify enemy positions after about a month of testing, but more development is still needed to improve battlefield precision, said Brig. Gen. Richard Coffman.

Coffman, director of the Next-Generation Combat Vehicle Cross-Functional Team, praised the capabilities of the four robotic combat vehicles, or RCVs, during the platoon live-fire exercises at Fort Carson, CO, this past August.

Soldiers from the 4th Infantry Division used two modified Bradley Fighting Vehicles, called Mission Enabling Technologies-Demonstrators, or MET-Ds, to control and maneuver the RCVs to determine whether the autonomous vehicles increased the lethality and efficiency of ground units.

"The ability [to spot enemies] was exceptional, because that reduces the risk on our Soldiers and allows us to remain in a covered and concealed position and make decisions," Coffman said during a media conference call after the exercises.

The MET-Ds, which are manned with six Soldiers, have 360-degree situational awareness cameras, a remote turret with a 25 mm main gun, and enhanced crew stations with touchscreens. The RCVs are M113 surrogate platforms that also have 360 cameras and fire 7.62-mm machine guns.

From inside the MET-Ds, Soldiers were able to control the RCVs up to a 2,000-m range, but struggled to extend that distance in dense forest regions, Coffman said.

Developers plan to add more features to the vehicles in Phase II of testing, including a new radio tether to increase the operating range, an unmanned aerial vehicle, and a target-recognition capability based on synthetic data. Phase II, which is scheduled for the first quarter of fiscal year 2022 at Fort Hood, TX, will feature three platoons of robotic vehicles with control vehicles.

"This is about commanders on the battlefield and giving them more decision space and reducing the risk on our men and women," Coffman said. "We go into the nastiest places on Earth. And these robots are absolutely going to do that in the future. We're not there 100% yet."

A third party will evaluate the technical and tactical performance of the operating crews and robotic vehicles, as well as the overall success of the experiment. The findings will then be briefed to the service's senior leaders.

After the evaluation of Phase II's results, Coffman said the Army will decide whether to continue testing.

Room for improvement
Soldiers testing the autonomous vehicles noted that greater sensory capabilities must be developed for the controlled vehicles to serve as unmanned replacements.

"Right now we don't have sensors that can tell whether we're coming across a little puddle that we can just drive through or whether that puddle is 8 feet deep and going to bog us down," said Jeffrey Langhout, director of the Army Combat Capabilities Development Command's Ground Vehicle System Center. "A robot can navigate its own way, and it relies on the sensors that it has to keep from driving into ditches and all kinds of problems. We certainly have a long way to go on that."

Sgt. Matthew Morris, assigned to 3rd Armored Brigade Combat Team, 4th ID, said the lack of downward visibility hindered operation of the RCVs. He said the vehicle's ability to see down steep terrain must improve to prevent the vehicle from overturning.

When a human drives a vehicle into soft sand, they instinctively know to shift to a lower driving gear. The RCVs must develop that sensitivity, Coffman said.

"For me specifically, I think that the ability to see downward once we approach certain inclines and declines would probably be an astute upgrade that would push us forward in the right direction," Morris said, adding that vehicles must increase their audio signature to increase communication abilities with crew members.

Vehicle operator Sgt. Scott Conklin, who is also with 3rd ABCT, said that the two-person crew could handle the increased workload, but the frenetic pace of operating with the 360 cameras made the RCVs challenging to operate.

Regardless of how the program evolves, Coffman said, humans will retain a level of autonomy over the robotic combat vehicles.

"We don't want a fully autonomous vehicle," he said. "We don't want the machine deciding. We want very specific rules of what that machine will and will not do. The humans are in charge."

Published October 2020

Rate this article

[Robotic combat vehicles display next-gen features in live-fire exercises]

Very interesting, with information I can use
Interesting, with information I may use
Interesting, but not applicable to my operation
Not interesting or inaccurate

E-mail Address (required):

Comments:


Type the number:



Copyright © 2020 by Nelson Publishing, Inc. All rights reserved. Reproduction Prohibited.
View our terms of use and privacy policy